As a DIY enthusiast or a professional tradesman, having the right tools in the workshop is essential. One tool that a craftsman needs is a pan brake folder, which is a tool that helps you bend, fold, and straighten sheet metal or other types of thin materials. A pan brake folder is also useful for making drip edges, flanges, and flashing.
If you are looking for a pan brake folder, you have come to the right place. This article will show you how to make a pan brake folder with fingers that you can use at home. This project is straightforward and affordable, and it requires only basic metalworking skills and tools.
Materials Needed to Make a Pan Brake with Fingers
To make a pan brake folder at home, you will need the following materials:
- A metal sheet (1/8 inch gauge)
- A few pieces of angle iron
- A few pieces of flat bar
- A piano hinge
- A locking clamp
- A few bolts, nuts, and washers
Tools Needed to Make a Pan Brake with Fingers
- A hacksaw or a jigsaw
- A power drill
- A welding machine
- A metal file
- A measuring tape
- A pencil
- A hammer
Steps to Make a Pan Brake with Fingers
1. Measure and cut the metal sheet: Using the measuring tape and pencil, measure and mark the metal sheet to the desired length and width. Using the hacksaw or jigsaw, cut the metal sheet to the marked size.
2. Weld the angle iron and flat bar: To form the fingers of the pan brake folder, weld the angle irons onto the metal sheet at a distance of about 1 inch from each other. Then, weld the flat bar onto the angle iron to create a smooth surface.
3. Attach the piano hinge: Using the drill and screws, attach the piano hinge to the end of the metal sheet opposite to the fingers. The piano hinge should be the same length as the metal sheet.
4. Attach the locking clamp: On the other end of the metal sheet, attach the locking clamp with bolts, nuts, and washers. The locking clamp should be at the same distance from the edge as the fingers.
5. Test and adjust the pan brake: To make sure that the pan brake folder with fingers works properly, test it on a piece of metal sheet. Adjust the fingers and the locking clamp if necessary to get the desired bending angle.
Benefits of Using a Pan Brake Folder with Fingers
Using a pan brake folder with fingers has several benefits, including:
- Flexibility: With a pan brake folder, you can bend sheet metal with precision and adjust the angle precisely to your requirements.
- Affordability: Making a pan brake folder with fingers yourself is much more affordable than buying one from the store.
- Convenience: A pan brake folder with fingers is a portable and convenient tool that you can use at home or take with you to job sites.
Conclusion
Making a pan brake folder with fingers is an easy and rewarding project that can improve your metalworking skills and save you money. By following the steps above, you can create a tool that will serve you well for many years. If you need to buy any of the materials listed, the Magnabend pan brakes, slitters, and folders are an excellent option for high-quality metalworking tools.